Our advanced Rotary Ampoule Vial washing machine is designed to thoroughly clean ampoules and vials of various sizes, both internally and externally.
Utilizing multiple washing media, the machine employs a 6-stage internal washing process and 2-stage external washing for optimal cleanliness.
Its versatility allows for seamless integration with either an in-feed turntable or wire mesh conveyor, accommodating both vials and ampoules with ease.
For added efficiency, the machine can be integrated with decartoning at the infeed stage (available as an optional extra) and sterilizing tunnel at the outfeed stage, creating a streamlined production process
Key Features
Optimized and configurable washing media consumption for efficient resource utilization.
Proven cam-based design for reliability and performance.
Quick setup and changeover times to minimize downtime.
Automatic drain facility for seamless operation.
Advanced PLC-based control system for precise process management
Optional Features
SCADA system integration for enhanced process monitoring and control.
21 CFR Part 11 compliance for secure electronic records and audit trails, meeting stringent regulatory requirements.
Sterilizing & Depyrogenation Tunnel
Description
Key Features
Optional Features
Description
Our sterilization tunnel is designed to efficiently handle both ampoules and vials.
Utilizing the principle of hot air laminar flow, it ensures effective sterilization in a compact footprint while adhering to stringent aseptic guidelines.
The tunnel features a conventional three-zone design, comprising drying, sterilizing, and cooling & stabilizing zones, working in harmony to deliver optimal performance.
Key Features
Gentle and smooth container transfer between machines, ensuring break-free movement and minimizing damage.
Precise temperature control for optimal sterilization, combined with short cycles and high capacity processing.
Advanced multi-layered insulation for effective ambient temperature management.
Programmable belt speed and temperature settings, allowing for customized sterilization protocols to accommodate various ampoule and vial types.
Optional Features
Automated slide gates between zones for enhanced process control and contamination prevention.
Customized design solutions tailored to meet specific customer requirements.
Velocity monitoring for process optimization.
Thyristorized control system with night mode functionality for optimized energy management and reduced energy consumption
Linear Ampoule Vial Filling and Bunging Machine (LAVFB)
Description
Key Features
Optional Features
Description
Our Linear Ampoule & Vial Filling and Bunging Machine features a robust monoblock design, ensuring precision and reliability.
The machine’s moving rack transports ampoules and vials in a vertical position, step-by-step, through the filling and sealing stations.
Once sealed, ampoules are discharged onto an outfeed collection tray, while rubber-stoppered vials are conveyed forward for further processing.
The machine offers flexible filling options, utilizing either rotary piston pumps or peristaltic pumps, to accurately fill ampoules and vials.
Key Features
Precise servo-based filling system with PLC-HMI controlled operation, paired with a robust and sturdy construction for reliable performance.
High-precision valveless rotary piston pumps, engineered for accurate and consistent filling.
Versatile bunging station capable of handling both half and full bunging operations
Optional Features
Customized design for filling with peristaltic pumps, tailored to meet specific customer requirements.
SCADA system integration with 21 CFR Part 11 compliance for secure data management and regulatory adherence.
Extended Laminar Air Flow (LAF) for enhanced contamination control and product protection
Vial Cap Sealing Machine
Description
Key Features
Optional Features
Description
Our Vial Cap Sealing Machine features a robust rotary motion design, ensuring smooth and vibration-free operation.
The machine’s intuitive design, combined with star wheels, provides effortless and precise vial handling.
With its versatile configuration, the machine can accommodate a wide range of vial and cap sizes, including various cap types, making it an ideal solution for diverse packaging needs.
Key Features
Precise PLC-controlled operation paired with a robust, vibration-free construction for reliable performance
Specially designed cam-based mechanism ensures proper sealing and minimizes particle generation.
Optional glass cabinet and Laminar Air Flow (LAF) system for enhanced contamination control, easily removable as per customer requirements.
Optional Features
Extended Laminar Air Flow (LAF) system, customizable to meet client requirements and adhering to validation guidelines.
SCADA system integration with 21 CFR Part 11 compliance for secure data management and regulatory adherence
Combi Labeling Machine
Description
Key Features
Optional Features
Description
Our labeling machine accurately applies self-adhesive stickers to ampoules and vials with smooth, jerk-free motion, ensuring precise labeling.
The servo-based system features automated label dispensers and accurate sticker positioning, enabling high-speed output.
With interchangeable change parts, the machine becomes versatile, accommodating a wide range of ampoule and vial sizes.
Our machines are available in two variants: Linear for lower-speed applications and Rotary for high-speed production, catering to diverse labeling needs.
Key Features
Jerk-free and smooth operation, minimizing breakages to virtually zero.
Rotary design with star wheel ensures accurate labeling at desired speeds.
Precise motion control of vials guarantees minimal breakage and optimal filling accuracy, even at high speeds
Optional Features
Inkjet printing capability for precise coding and marking.
Safety acrylic cabinet for operator protection and a secure working environment.
SCADA system integration with 21 CFR Part 11 compliance for secure data management and regulatory adherence.
Vision camera and OCR-based rejection system for automated inspection and quality control.
Linear Combi Ampoule Vial Filling & Bunging Machine
Ampoule/Vial Handling:
Loaded onto mesh conveyor and fed to screw conveyor in upright position
Transported to moving rack, then through filling and sealing stations
Sealed ampoules discharged to outfeed tray, vials carried forward for stoppering
Dosing Unit:
8 syringe pumps driven by servo motors for precise liquid dosing
Filling accuracy: ±1%
Gassing provision (pre and post)
Sealing Section:
Burner unit for pre-heating ampoule tips
Clipper system for pulling off tips
Spinner assembly for rotating ampoules
Flow meter for gas/oxygen mixture
Heat extraction unit with fan
Stoppering:
Manual stopper feeding into bowl
Linear vibrator for smooth flow
Suction wheel places stoppers onto vials
Vial lifter assembly presses stoppers into vials
Download Our Brochure
Combi Filling Line Brochure
Our company has been into manufacturing machines and ancillary equipment for nearly 40 years; mainly for the Pharmaceutical Industry.
Wide range of products with speeds from 240 ampoules per minute to 120 Vials per minute.
Our machine is designed to accommodate ampoules ranging from 1ml to 20ml and vials ranging from 2ml to 100ml.